Brick making machine technical details

Brick Making Machine is one of the most practical solution for quick block manufacturing. As we have mentioned before – there are lots of parameters you need to consider before you start brick manufacturing. Your brickyard should be suitable for the production type of the brick making machine you own. Few Brick Machine Manufacturers in Turkey, Germany, China and India, race with each other. This Manufacturer companies like Mussan Group, have different standards, product warranty, mechanisms quality and exploitation periods for their Brick Making Machines.

As we now, everything cheap is in China already. There is no need to race with prices, unless you give more than just a price. Mussan Group produces Brick Making Machines, working generally on wet concrete, which as we expect and have seen, lasts longer than the cheapest product, aimed to reduce initial investment. Brick Factories, which are aimed to work for more than 10 years, with no upgrade of parts, or less repair are known to be produces in German factories. Some of the Brickyards which are bought to make a small deal of breaks and does not need big investment, is optimal to be bought in China.

Turkish company Mussan Group aims for the brick manufacturers, which would use the machine for more than 5 years. We let you find the ability to make a small factory for a long period of time, but with efficient cost – little bit more, than Chinese product, but less than German quality.

Floor tile production

The Floor Tile Production Machine is a tool which can produce all kinds of geometric shapes tiles on the concrete by putting them in the prepared molds, with CNC cut. The block making machine have high floor tile production capacity with few staff. All kinds of spare parts can be found easily, electricity consumption is at minimum level. Floor Tile Making Machine can be easily transported and installed at desired place.

There are some advantages when we compare Static Tile Making Machines with Laying Block Making Machines. The Static block making machines allow you to make production faster and with high precisioin. It also makes less noise with its silent hydraulic engine pump. Molds might be changed easily in a short time. No technical assistance is required for installation. The extra cost is for pallets, which are required for tile production, for them to be molded onto the wooden pallet. Any optional equipment that is focused on the client’s needs can be easily added and removed. At this point, our client can build his own facility according to his wishes.
For more information you can contact us on Whatsapp or by mail, if you won’t consired calling directly to the company. Quick replies are important also for us.

Tile Making Machine

Tile Making Machine has ability to produce tiles as fast as possible. This machine also accepts concrete hollow block molds as all other machines manufactured in our factory. The Tile Making Machine is so fast that the speed of tiny hollow blocks manufactured reaches 18000 pieces per day. Process of manufacturing depends on some extra modules like mixers, silos, cnovey belts including component bunkers for sands with automated weighing. Mussan Group Factory of Block Machines lets MG 10.2 type tile manufacturer machine use less human force for high precision and expense saving reasons.

In high populated cities where government needs to renew or expand sidewalk roads, tile stones are on high demand, also called as pavers or cobblestone. This is a big chance to get revenue in short amount of time for new dealers and businessman. You might find it useful to check our blog about how to choose sand, or how to start a brick manufacturing business. For more information about the tile making machines or a custom order for your perfect needs please contact us by phone number listed on the website.

Laying brick making machine

Laying Brick Making Machine is produced with high precision and quality since 1973, by experienced mechanical engineers and stuff, lately united under Mussan Group LTD, Brick Machine Manufacturer Company in Turkey. The Concrete block making machine – MG 6.2 is designed for quick production of up to 5000 pieces hollow bricks per day. The pluses of the laying concrete block machine are: ability to relocate the factory quickly, does not require almost 1000 pallets which will cost up to $15000, which might be needed for static, semi-automated machines. The name for the laying concrete block machine comes from its ability to lay bricks, squeeze applying vibration inside molds.

MG 6.2 Laying Brick Machine is able to produce almost all types of solid bricks: paving stone, grass stone, curbstone, decorative block, hollow block, insulation blocks and many non standard products. To produce rare types of bricks you just need to change the machine’s molds, easily disassemblable in couple hours.

The machine is depended on few more supportive modules for full operation, rather than on human worker. Forklifts are used to insert ready concrete mixture inside machine, which are inseparable feeders for the laying brick making machine. Those forklift cars, need ready concrete mixture to be ready each time before they feed the laying brick machine.

Our company gives you two-year warranty for all metal components functionality and stability. Automotion controller systems, have warranty up to 1 year. We might request more information about your requirements, to optimize factory moduls according to  your needs with less money.

Concrete Mixers

Since the panmixers look too expensive for the custommers here we discuss about alternative ways of concrete mixing. One of them are concrete mixers. Lets see its Cons and Pros. Why concrete mixers?

Concrete Mixers:

Concrete mixers are similar to kitchen cake mixers, except there is no whisk, but you simply turn the bowl to get the water homogenously propagated.

The main purpose of this type of mixer is to make whole mixture uniformly wet. It keeps turning to prevent mixture to be hardened before use.

A concrete mixer is not used to mix different types of aggregates. This mixer keeps turning with water and is offered to use in such purposes when slury concrete is needed. But since brick making is a dry pype process the mixture will be eather too much wet for the required process, or it won’t mix concrete inside in a propper way.

In the end of the production of bricks made by concrete, mixed with concrete mixers might seen less strong than counterpart bricks, made from uniformly mixed aggregate. This happens because of the weakest link effect- if a part of the brick strength fails by that weak point during the tests; preasure test, modulus breaking point, etc.

Advantages of using vibration in brick production

Here Mussan Group will briefly explain and compare brick-making process for clay or concrete brick manufacturing, in order to clear all concerns.

Bricks are manufactured generally on a brickyards. One of the two methods is used for brick manufacturing: concrete and clay brick manufacturing. We got used to here that clay bricks need oven to “bake” the clayconcrete brick manufacturing, clay brick, soil brick, clay brick manufacturing bricks, but similar new method – soil brick production, by help of vibration while molding, chemicals make glue like effect. It makes soil brick gain strength and become almost waterproof.

During press (compression) on a concrete inside molds, particles move into a close dense to form more strong structure. Since almost dry concrete is  used in concrete brick manufacturing, there is no waste like water. Some additional chemicals for concrete brick manufacturing, clay brick manufacturing, act like a soap by letting the bricks slide out of molds easily.

Vibration force increases the effect of press on bricks. Those vibrating particles of sand or cement are filling almost all empty spaces in the mold. The final product gets more homogeneous.

How Half Automated Turkish Brick Making Machine Works

MG 4.1 type automatic hydraulic brick making machine is made in Turkey. This machine set of three main components speeds up production of concrete brick of a small brickyard. Its vibration and hydraulic functionality adds high density and strength to bricks. Turkish Brick Making Machine, of this type, uses medium level of work force. It needs people to mix components with panmixer, in control unit of the main Brick Making Machine and some workers for transfer ready bricks to dry yard.

The main principle of the Turkish Brick Making Machine is based on kinda molding bricks. Brick Molds shape the concrete when it is applied on them. Right after special forms press on the molds. Right after pressure is applied on brick molds of Turkish Brick Making Machine, Vibration acquired on wet concrete from downside of the mold.

Special prepared molds are high quality and have 2 year guarantee as all other metal parts of the Turkish Brick Making Machine. After dry pressed brick extracted from a brick mold, it continues to be transferred to the output table laying onto wooden pallets. After the bricks are ready, the pallet can be easily taken to the dry yard by some other workers. This machine makes between 3000-4000 concrete bricks per day.

Brick Machine For Sale

Brick machine for sale is a very complicated mechanism including mixers, convey belts, pallet dispanser and collector automation. A mud brick was one of the ancient strong building materials. Molded by hand and sun drying for days. Clay replaced mud material, for gaining more strength bricks were burned in ovens. The raw materials that were required to make bricks were plentiful, and brick-making quickly became a trade. Bricks are commonly made of a combination of clay and sand.

Nowadays clay bricks change their shape and get a new name – Lego Bricks, which are made by Lego bricks machine. Those are being replaced by concrete brick machines. Concrete bricks are way much stronger and production depends only on drying of the block itself. There are lots of brick machines for sale on market. Each manufacturer differs by guarantee period of that machine. Their prices (brick machine price) is depended on manufacturer quality and modules used for the small factory.

Our brick machine for sale is customization, up-gradable, because of standards used. Its motors are electrically powered about 10-15 KW in total.

Automatic Brick Making Machine

Automatic Brick Making Machine is required for big factories which produce more than 10,000 concrete blocks with dimensions of 20 x 40 x 20 cm. This type of ultimate automotion system with system control panel lets users controll all actions and use all functions of automatic brick making machin. Mussan Group company is one of the manufacturers in Turkey, which produces  high quality brick machines with affordable cost. The concrete block making machines made by our company have two-year warranty for all metal parts inclucding custom molds for concrete block production.

Any type of manufactured concrete block making machine is able to make almost all types of concrete blocks like: hollow blocks, pavering stones, borders, cobblestones or some custom designed concrete bricks. Fully automated brick making machine’s production speed table is similar to this:

Automatic Cobblestone-Brick Making Machine Daily  Volume

Daily/ Pieces per 8 hours:

Hollow Brick Production ( 100 X 400 X 200 cm)   22.000 Pieces

Hollow Brick Production (200 X 400 X 200 cm)    11.000 Pieces

For more information you might consider to visit the link of MG 12.2 Automatic Cobblestone and Concrete Block Machine. The ability of our concrete block making machine of creating styrofoam isolated concrete blocks lets it be considered as high level automated factory. With only 3 workers you are able to manufacture concrete blocks for 24/7.

Block Making Machine For Sale

Block Making Machine For Sale on our website. You can choose the type and production level for your custom needs under “concrete block making machine deals“. For quick information you might contact right to the factory phone to sales department of Mussan Group and have a chance to get more information about concrete block making machines. Our deals on block making machines for sale are customized according customers requests for most common sets of factory. To have the factory of concrete block production, almost all customers need to or already have mixers, convey belts as extra module to increase productivity of the brickyard.

The convey band / belt, automates spelling of the concrete to press making machine. Some of our block making machine for sale has ability to automatically to pore the wet concrete mixture onto block molds. Right after homogeneous mixture is on molds, hydraulic press vibrates and pushes tons of pressure onto the mixture to form a strong homogeneous brick.

Pallets are wooden potlike, flat surfaces cut according brick molding area, for transportation of concrete blocks to drying yard. The custom designed pallets, might have metal outer walls to keep form and usability for a long time. Some Block Making Machines like MG 10.2 Semi-Automated Brick-Paver Making Machine have a need for pallets having foots for dispanser system, to put them one onto another.